Polypropylene Honeycomb Core Panels | Anti-skid & Corrosion-Resistant

Thermoplastic Honeycomb Panel

Thermoplastic Honeycomb Panel combines Continuous Fiber Reinforced Thermoplastic (CFRT) facing layers with a polypropylene (PP) honeycomb core, delivering exceptional strength-to-weight performance. The CFRT sheets feature multiple layers of unidirectional fiber tapes impregnated with thermoplastic resin matrix, laid in different orientations for optimal structural properties.

The PP honeycomb core offers densities from 60 to 160 kg/m³, bonded with heat-resistant and low-temperature resistant adhesives. This construction provides high impact resistance, durability, and the ability to rebound after deformation. The panel exhibits moisture resistance, thermal insulation properties, and complete recyclability at end-of-life.

Available in thicknesses from 6.0 to 120 mm, with maximum width of 3.2 meters and lengths up to 12 meters. CFRT skin thickness ranges from 0.7 to 2.0 mm. Surface treatments include matte or glossy finishes, with optional protective films for scratch resistance. The thermoplastic nature enables reheating and reforming for complex fabrication processes.

Applications span automotive truck body panels and flooring, marine decks and partitions, construction wall panels, caravans, and furniture manufacturing. Standard CNC machining equipment handles cutting, drilling, and shaping operations. Extensive customization includes skin thickness, core density, dimensions, colors, UV resistance treatments, and embedded structural reinforcements.

Your Trusted Thermoplastic Honeycomb Panel Manufacturer

RaxPanel is a professional manufacturer of CFRT PU foam sandwich panels based in Hebei, China. With over 20 years of experience, we specialize in the production and supply of high-performance composite solutions, including our Thermoplastic Honeycomb Panel designed specifically for freezer cargo boxes.

Combining continuous fiber reinforced thermoplastic skins with polyurethane foam core, our panels deliver:

Superior thermal insulation
Exceptional durability
Significant weight savings compared to traditional FRP or aluminum alternatives

As a direct manufacturer with in-house R&D and a daily output exceeding 1500 m², we ensure strict quality control, cost efficiency, and reliable supply for clients across more than 30 countries. Our commitment to innovation and excellence is reflected in panels that offer better impact resistance, moisture proofing, and thermal performance—backed by full customization in sizes, thickness, and surface treatments.

Choose RaxPanel’s Thermoplastic Honeycomb Panel for your refrigeration transport needs and experience unmatched performance and efficiency.

Parameter	Value
Panel Structure
Face Material	Continuous Fiber Reinforced Thermoplastic (CFRT) Sheet
Core Material	Polypropylene (PP) Honeycomb
Dimensions
Total Thickness	6.0 – 120 mm
Panel Width	≤ 3.2 m
Panel Length	≤ 12 m
Material Specifications
CFRT Skin Thickness	0.7 – 2.0 mm
Core Density	60 – 160 kg/m³
Surface Properties
Surface Finish	Matte or Glossy
Protective Film	Optional (Enhanced Scratch Resistance)
Color	Customizable
Performance Characteristics
Impact Resistance	High
Moisture Resistance	Yes
Thermal Insulation	Yes
Recyclability	Fully Recyclable
Processing & Customization
CNC Machining	Yes (Cut, Drill, Shape)
Thermoformable	Yes (Reheatable/Reformable)
Embedded Reinforcements	Optional (e.g., Aluminum Profiles, Wood)
UV Resistance Treatment	Optional

Related Products

ACP Facing Honeycomb Panel

GRP Honeycomb Panel

Non-Slip Honeycomb Panel

Thermoplastic Honeycomb Panel

Frequently Asked Questions (FAQS)

What are the main advantages of thermoplastic honeycomb panels?

Thermoplastic honeycomb panels offer lightweight construction with a high strength-to-weight ratio, excellent durability, waterproof and moisture-resistant properties, anti-slip surfaces, and are 100% recyclable. They are resistant to impacts, corrosion, and various chemicals, ensuring a long lifespan and stable structure.

How do thermoplastic honeycomb panels compare to traditional materials?

Compared to wood, these panels are lighter, waterproof, and do not rot or deform in humid conditions. Compared to metal, they are lighter, corrosion-resistant, and do not rust. They offer superior strength-to-weight ratios, are easier to handle, and are fully recyclable.

In which industries are these panels commonly used?

These panels are widely used in transportation for vehicle floors in trucks, RVs, buses, and trailers; in marine applications for boat decks; in construction for anti-slip flooring, scaffolding, and wall panels; and in public spaces for stages, ramps, and sports facilities.

What are the standard specifications and customization options?

Standard specifications include a polypropylene honeycomb core with densities from 60 to 160 kg/m³, and continuous fiber reinforced thermoplastic (CFRT) skins with thicknesses from 0.7mm to 3.0mm. We offer extensive customization including panel thickness from 10mm to 150mm, width up to 3.2m, length up to 12m, and various surface treatments such as anti-slip, UV resistance, painting, and embossing.

How durable are the panels, and what is their expected lifespan?

The panels are highly durable and wear-resistant, with a service life exceeding ten years. They resist impacts, scratches, deformation, and various chemicals, maintaining structural integrity in harsh environments.

Are technical data sheets and material samples available?

Yes, we provide detailed technical data sheets with performance parameters and can supply material samples upon request to assist with project specifications and design decisions.

What support do you provide for distributors and bulk orders?

We provide comprehensive support including favorable pricing, reliable packaging solutions, and efficient logistics. Our automated production lines ensure high daily output, timely delivery, and product availability to meet demand. The panels are designed for easy assembly with minimal labor required.