Name: ACP Honeycomb Panel
Brand: RaxPanel

ACP Honeycomb Panel

The ACP Honeycomb Panel combines two pre-painted aluminum skins with a lightweight foam core of polyurethane (PU) or extruded polystyrene (XPS). Aluminum skins range from 0.7mm to 1.0mm thick using 1100, 3003, or 5005 alloys, with surface coatings applied through PVDF, FEVE, or PE roller coating technology. Available in numerous colors and finishes including wood grain and stone patterns.

Standard thicknesses span 20mm to 100mm, with widths of 1000mm, 1220mm, and 1500mm, and lengths from 2440mm to 5800mm. Core densities around 40 kg/m³ produce panel weights of approximately 5.3 kg/m² for 20mm construction. Heat conductivity stays within 0.03W/m·k, providing excellent thermal insulation while maintaining moisture and corrosion resistance.

Applications include building facades, interior partitions, cold rooms, and refrigerated truck bodies across construction, automotive, marine, and aerospace industries. Panels serve as curtain walls, spandrel panels, and acoustic enclosures, supplied flat or curved with custom fabrication capabilities.

The balanced sandwich structure delivers high strength, impact resistance, and fire resistance with aluminum’s 660°C melting point. Processing utilizes standard wood or aluminum tools plus CNC (Computer Numerical Control) machines for cutting and sawing. Installation methods include riveting and gluing without requiring pre-embedded edge components.

ACP Honeycomb Panel Supplier: Strength Meets Lightweight Design

Introducing our revolutionary Aluminum Foam Core, brought to you by RaxPanel, a leading manufacturer of honeycomb material based in Hebei, China. With over 20+ years of experience since our founding in 2002, we specialize in custom composite panel solutions, serving clients in 30+ countries through our integrated in-house R&D, design, and production capabilities.

Our ACP Honeycomb Panel offers an exceptional combination of strength, light weight, and thermal conductivity, with a heat conductivity coefficient within 0.03W/m·k. Designed for a wide range of applications including:

Building façades
Interior partitions
Refrigerated transport

These panels feature pre-painted aluminum skins available in hundreds of colors and special finishes like wood or stone grain, all manufactured at our facility with a daily output of 1500+ m².

We insist on high-quality products centered around customer experience, providing reliable, durable, and easy-to-process materials that meet the most demanding project requirements. Contact RaxPanel today to learn more about how our Aluminum Foam Core can benefit your next project.

Parameter	Value
Panel Thickness	20mm – 100mm (customizable)
Panel Width	1000mm, 1220mm, 1500mm (customizable)
Panel Length	2440mm – 5800mm (customizable)
Aluminum Skin Thickness	0.7mm – 1.0mm
Aluminum Alloy	1100, 3003, 5005
Core Material	PU Foam (Polyurethane), XPS Foam (Extruded Polystyrene)
Core Density	~40 kg/m³
Panel Weight (20mm thick)	~5.3 kg/m²
Thermal Conductivity (λ)	0.03 W/m·K
Coating Technology	Pre-painted Roller Coating
Coating Type	PVDF, FEVE, PE
Color & Finish Options	Solid Colors, Metallic Colors, Wood Grain, Stone Grain, Mill Finish, Anodized
Shape	Flat Panel, Curved Panel, Custom Fabricated Shapes
Edge Details	Standard Open Edge, Closed Edge, Custom Edges with Aluminum Extrusions
Fabrication	Cutting, Sawing, CNC Machining (using wood/aluminum tools)
Installation	Riveting, Gluing
Surface Flatness	High (Balanced 3-Layer Sandwich Structure)
Key Properties	High Strength, Impact Resistance, Moisture & Corrosion Resistance, Sound Absorption, Vibration Damping, Fire Resistance (Aluminum Melting Point: 660°C)
Applications	Building Facades, Interior Partition Walls, Cold Rooms, Refrigerated Truck Bodies, Curtain Walls, Spandrel Panels, Acoustic Enclosures

Related Products

Aluminum Foam Core Panel

Aluminum Honeycomb Panel

Aluminum PET Sandwich Panel

Aluminum PU Sandwich Panel

Aluminum PVC Sandwich Panel

Aluminum XPS Sandwich Panel

ACP Honeycomb Panel Selection & Engineering Guide

Selecting the right specification for ACP Honeycomb Panel depends on matching structural load requirements, environmental exposure, and thermal R-value insulation goals. At RaxPanel, our engineering team manufactures high-performance composite panels to deliver durable, moisture-resistant, and energy-efficient solutions for industrial and commercial projects worldwide.

💡 Pro Tip: Delamination Prevention Under Thermal Cycling
At RaxPanel, we utilize automated vacuum lamination with high-performance two-component polyurethane adhesives to ensure a bond strength that absorbs differential thermal expansion without micro-delamination.

1. How to Choose the Right Skin Alloy and Thickness

Outer skin selection governs mechanical impact resistance, corrosion barriers, and structural stiffness across different operating environments.

2. How Well Does the Core Insulate and Withstand Heavy Loads?

The core material handles shear stress and maintains thermal R-value insulation across operating temperature ranges:

Performance Metric	RaxPanel Engineering Standard	Application Advantage
Outer Skin Spec	Pre-Painted Aluminum / GRP Sheet (0.3mm – 2.0mm)	High tensile strength and corrosion resistance
Thermal Conductivity	~ 0.020 – 0.038 W/m·K	Consistent R-value insulation & energy savings
Bonding Adhesive	Two-Component Polyurethane / Epoxy Adhesive	Delamination-free performance under freeze-thaw cycles

3. Which Surface Finish Will Protect Your Panels for 20+ Years?

Factory roller coating specifies long-term color stability, UV protection, and resistance against industrial pollutants or marine salt spray.

4. How Fire-Safe and Soundproof Are These Panels?

🛡️ Compliance & Acoustic Isolation:

Fire Safety: Formulations comply with EN 13501-1 Class B-s1,d0 and GB8624 Class B1 building fire safety standards.
Sound Damping: Composite core attenuates noise transmission by 24 dB to 30 dB relative to solid metal sheets.

5. Where Are ACP Honeycomb Panels Most Commonly Installed?

🏢 Commercial & Industrial Buildings

Exterior wall cladding, cleanroom partitions, and insulated roof envelopes.

🚚 Cold Storage & Transport Fleets

Refrigerated truck bodies, cold storage rooms, and RV composite walls.

6. How to Cut, Groove, and Seal Edges During Installation

Panels process easily on-site using standard CNC machinery, routers, or specialized edge profiles for airtight moisture sealing.

Frequently Asked Questions (FAQS)

1. What are the standard panel thicknesses, maximum lengths, and width options available for ACP Honeycomb Panels?

Standard panel thicknesses range from 10mm up to 150mm. Standard widths include 1000mm, 1220mm, and 1500mm, with maximum single-sheet lengths up to 5800mm (5.8m) to fit ocean freight container shipping dimensions.

2. What are the primary engineering benefits of using ACP Honeycomb Panels?

ACP Honeycomb Panels deliver an exceptional stiffness-to-weight ratio, rot-proof moisture resistance, reliable thermal insulation, and dynamic fatigue endurance for high-stress applications.

3. How do these composite panels perform under high humidity and outdoor weathering?

The closed-cell core prevents water logging and condensation absorption, while pre-painted skins provide a 20+ year weatherability barrier against UV degradation.

4. What fire safety ratings and quality certifications do these composite panels meet?

Flame-retardant formulations meet EN 13501-1 Class B-s1,d0 and GB8624 Class B1 fire performance standards. Manufacturing quality is governed under ISO9001 management systems, with raw material performance verified under SGS and CE testing.

5. What surface coating options are available for exterior UV protection?

70% PVDF Fluorocarbon Coating PVDF coating provides a 20+ year exterior weatherability warranty against UV fading and acid rain. FEVE offers high gloss retention, while PE coating is cost-effective for indoor partitions.

6. Can these composite panels be CNC grooved, bent, or edge-sealed on-site?

Yes. Pre-painted skins can be V-grooved at 90° or 135° on the reverse side using standard CNC routers or hand tools, allowing manual edge folding into architectural cassettes without surface paint cracking.

7. How are large panel shipments packaged to prevent freight damage during ocean transit?

Panels are packed with protective PE film on both skins, separated by inter-sheet foam layers, and secured on heavy-duty export wooden pallets or CKD steel crates to prevent shipping damage during 20ft and 40ft container freight.