PC Honeycomb Core Manufacturer

PC Honeycomb Core

The PC Honeycomb Core combines polycarbonate thermoplastic material in a honeycomb structure for sandwich panel construction and industrial applications. This recyclable core material resists moisture, corrosion, and chemicals while operating effectively from -40°C to +120°C.

Manufacturing utilizes advanced extrusion lines and proprietary bonding technology. Standard sizes include 1220x2440mm and 1200x2400mm, with maximum dimensions reaching 3000mm length and 1500mm width. Thickness ranges from 1.5mm to 400mm, cell sizes from 3.5mm to 12mm, and density between 65-200 kg/m³. All parameters including color and skin applications are customizable.

The core delivers high strength-to-weight ratio with compressive strength of 2.4 MPa and shear strength of 0.6 MPa (3.5mm cells). Additional properties include high light transmission, sound insulation, and smooth inner walls promoting air or liquid permeability.

Applications span air and water purification systems as photocatalyst and activated carbon carriers, clean room ventilation devices, automotive and rail interior panels, construction wall panels and flooring, logistics packaging, commercial air diffusers, and chemical industry equipment including cooling towers.

Professional PC Honeycomb Core Manufacturer

Founded in 2002, RaxPanel is a professional manufacturer of custom composite panel solutions based in Hebei, China, specializing in lightweight structural solutions for industrial applications. With over 20 years of experience in mechanical and plastic production, we have developed advanced expertise in manufacturing high-performance PC Honeycomb Core, serving clients in more than 30 countries. Our in-house R&D, design, and production capabilities allow us to deliver tailored honeycomb solutions with exceptional:

Strength
Thermal insulation
Impact resistance

Equipped with proprietary technology and efficient production systems, we maintain a daily output of over 1500 m², ensuring both quality and scalability. Committed to innovation, reliability, and customer satisfaction, RaxPanel aims to be your trusted global supplier.

Data Sheet
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Parameter	Specification
Material	Polycarbonate (PC)
Standard Sizes	1220x2440mm, 1200x2400mm
Max Length	3000 mm
Max Width	1500 mm
Thickness Range	1.5 mm – 400 mm
Cell Size Range	3.5 mm – 12 mm
Density Range	65 kg/m³ – 200 kg/m³
Compressive Strength (3.5mm cell)	2.4 MPa
Shear Strength (3.5mm cell)	0.6 MPa
Operating Temperature	-40°C to +120°C
Color Options	Transparent, White, Grey, Black, Customizable
Top/Bottom Skin	Non-woven fabric (Customizable)
Key Properties	Lightweight, High strength-to-weight ratio, Corrosion resistant, Chemical resistant, Moisture resistant, High light transmission, Sound insulation, Smooth inner wall structure
Applications	Sandwich panels, Air/water purification filters, Clean room ventilation, Automotive/rail interiors, Construction panels, Logistics packaging, Commercial air diffusers, Chemical industry equipment

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Frequently Asked Questions（FAQS）

What is PC Honeycomb Core used for?

PC Honeycomb Core is widely used in air/water purifiers, filtration devices, air clean rooms, medical clean rooms, chemical industry equipment, dust removal, cooling towers, washing towers, automotive, high-speed rail, logistics, construction, new energy, yacht, outdoor games, ball sports, and as a beautifying light box or home/office decoration.

What are the advantages of PC Honeycomb Core?

PC Honeycomb Core offers light weight, high strength, high compressive strength, super flatness, sound insulation, environmental protection, non-toxicity, safety, good permeability, corrosion resistance, and media resistance. It is stable in structure, easy to install, can be cleaned multiple times, and has a long service life.

What customization options are available for PC Honeycomb Core?

Customization options include cell size (e.g., 3.5mm, 6mm, 8mm, 10mm, 12mm), thickness (e.g., 10mm, 12mm, 13mm, 15mm, 20mm, up to 400mm), color (transparent, white, grey, black, or other colors), size (standard 1220x2440mm or customizable up to 3000x1500mm), and interplastic film.

What are the typical specifications of PC Honeycomb Core?

Specifications include cell sizes from 3.5mm to 12mm, thickness from 1.5mm to 400mm, density from 65kg/m³ to 200kg/m³, compressive strength from 1.4MPa to 2.4MPa, shear strength from 0.5MPa to 0.6MPa, and an effective temperature range of -40°C to +120°C.

How is PC Honeycomb Core packaged and delivered?

Samples are packed in cardboard, and bulk orders are packed in plywood cases or plywood pallets. Delivery times are 2-3 days for samples if in stock, and 10-15 working days for mass production. Delivery terms include EXW, FOB, CIF, and DDP.

What is the minimum order quantity (MOQ) for PC Honeycomb Core?

The minimum order quantity is 100 pieces.

What quality control measures are in place for PC Honeycomb Core?

Quality control includes a technical engineering team with core technologies introduced from the Netherlands, a strict QC team of 8 people responsible for parts, processing, testing, and packaging, and certifications such as ISO9001 and ISO14001.

How extensive are your capabilities for customizing honeycomb core specifications to meet unique design requirements?

We offer highly customizable options including cell size (from 3.5mm to 10mm), thickness (ranging from 1.5mm to 400mm), and standard sizes up to 3000mm in length, with the ability to tailor dimensions, density, and color to specific project needs. Our production flexibility supports a wide range of applications, ensuring that unique design requirements are met with precision and reliability.

What is your process for ensuring timely delivery, especially for urgent or large-scale orders?

With a daily production capacity of over 1500 square meters and efficient logistics, we typically handle mass production orders with a lead time of 10-15 working days. For samples, we can ship within 2-3 days if in stock. Our optimized supply chain and experience serving clients in over 30 countries ensure reliable and on-time delivery for both standard and custom orders.

What technical resources are available to assist engineers and architects in product specification and integration?

We provide comprehensive technical documentation, including detailed data sheets with specifications such as compressive strength, shear strength, effective temperature ranges, and light transmittance. Our products are certified to ISO9001 and ISO14001 standards, and we offer performance test reports from recognized organizations to ensure compliance and facilitate easy integration into various designs and applications.