Plywood Foam Core Panels - High-Performance Structural Insulated Panels

Plywood Foam Core Panel

Plywood foam core panels combine plywood facers bonded to a lightweight foam core, merging surface durability with insulating and weight-reducing properties. The core materials include Extruded Polystyrene (XPS), Polyethylene Terephthalate (PET), polyurethane (PU), or Polyvinyl Chloride (PVC) foam, creating panels that are structurally supportive yet lightweight.

These panels deliver a high strength-to-weight ratio, moisture resistance, and dimensional stability that prevents warping. The closed-cell foam structure provides effective thermal and acoustic insulation, while the smooth plywood surface resists dirt, grime, and bacterial growth for easy maintenance.

Standard dimensions are typically 1220mm by 2440mm, with variable thicknesses ranging from thin sheets to several inches based on core material and application requirements. Density varies with the chosen core, influencing overall weight and structural properties.

Applications span interior wall cladding, partitions, cabinetry, desktops, and ceilings in construction and furniture industries, plus recreational vehicle manufacturing, marine interiors, commercial signage, and exhibition displays. The panels can be processed with conventional woodworking tools and accept painting, printing, or additional material mounting for customization.

Leading Manufacturer of High-Performance Plywood Foam Core Panels

At RaxPanel, we stand out as the preferred choice for Plywood Foam Core Panels by offering a customer-centric approach that addresses your unique needs. As one of only three global manufacturers with this advanced capability and the sole Asian producer of these premium materials, we bring over 20 years of experience from our Hebei-based production facility. Our in-house R&D and integrated manufacturing processes ensure exceptional quality and performance, with a daily output exceeding 1500 m² to serve clients across 30+ countries.

Our Plywood Foam Core Panels deliver:

Superior strength-to-weight ratios
Exceptional thermal and acoustic insulation
Certified fire safety with UL94 and DNV GL compliance

Engineered for durability, they offer compressive strength up to 6.2 MPa and moisture resistance with minimal water absorption. These panels are ideal for marine construction, transportation, industrial applications, and architectural projects, providing consistent performance and easy fabrication. Choose RaxPanel as your trusted partner for Plywood Foam Core Panels and experience the difference in meeting your requirements and solving your challenges effectively.

Parameter	Value / Specification
Standard Size	1220 mm × 2440 mm
Thickness Range	Variable (customizable)
Core Materials	XPS, PET, PU, or PVC foam
Density	Variable (depends on core material)
Surface Material	Plywood
Weight	Lightweight (high strength-to-weight ratio)
Thermal Conductivity	Low (provides effective insulation)
Moisture Resistance	High (resistant to moisture and corrosion)
Dimensional Stability	High (resists warping)
Fabrication	Can be cut, shaped, bonded with standard woodworking tools and adhesives
Surface Finish	Smooth, durable, easy to clean, suitable for painting/printing
Applications	Interior wall cladding, partitions, cabinetry, desktops, ceilings, RVs, marine interiors, signage, displays

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Frequently Asked Questions

What are the main applications for RaxPanel Plywood Foam Core Panels?

Our panels are widely used in interior decoration, such as cabinets, ceilings, desktops, and partitions. They provide a reliable and economical solution, especially in RVs and mobile homes.

Can RaxPanel Plywood Foam Core Panels be customized in size and thickness?

Yes. The length, width, and total thickness can be customized according to your project requirements.

How does the weight of RaxPanel Plywood Foam Core Panels compare to traditional materials?

Our panels are lightweight, making them very easy to transport and install, which greatly reduces transportation costs.

Are RaxPanel Plywood Foam Core Panels durable and resistant to wear?

Yes. The surface is wear-resistant and can effectively resist the wear and scratches of daily use, maintaining the aesthetics of the finished product.

Are RaxPanel Plywood Foam Core Panels moisture resistant?

Yes. The panels have good waterproof and anti-fouling properties, and are also anti-bacterial and mildew-proof, making them suitable for various environments.

What tools are needed to fabricate RaxPanel Plywood Foam Core Panels?

They can be easily fabricated with conventional tools, such as blades, saws, hammers, and drills. The surface is also applicable to screen printing, painting, and mounting.

Do RaxPanel Plywood Foam Core Panels offer thermal or acoustic insulation?

Yes. The panels provide effective resistance to heat transfer and noise, adding comfort and energy efficiency to interior spaces.

How do you support long-term R&D collaboration for OEMs developing new products?

We provide advanced composite panel solutions with extensive customization capabilities, including adjustable product thickness and different foam systems (such as XPS/PU for thermal insulation or PET/PVC for higher strength) to meet specific application requirements. Our in-house R&D expertise and 20+ years of manufacturing experience enable us to work closely with OEMs to develop tailored solutions for innovative applications in RVs, marine, automotive, and other industries. We ensure consistent quality and performance across all production batches.

What level of customization do you offer for fabricators needing specialized panel solutions?

We offer comprehensive customization options including length, width, PVC thickness, and total thickness tailored to your project needs. Our panels can be processed according to different requirements, and we provide various core material options (XPS, PET, PU, PVC) to achieve specific performance characteristics such as thermal insulation or structural strength. The product features a smooth, high-brightness surface free of impurities, with properties including corrosion resistance, high temperature resistance, and anti-aging capabilities.

What technical documentation and support do you provide for engineers and architects specifying materials?

We provide detailed technical data including specifications for length (2440mm customizable), width (1220mm customizable), PVC thickness (2mm customizable), and total thickness based on core material selection. Our panels undergo rigorous testing and quality assurance, with proven applications across automotive, wind energy, marine, construction, and aerospace industries. We offer material performance data including compressive strength, thermal conductivity, and fire resistance properties, though we provide manufacturing and supply services only without installation support.