Aluminum XPS Sandwich Panel

Aluminum XPS sandwich panels combine extruded polystyrene (XPS) foam cores with aluminum skins bonded by polyurethane-based adhesives. The aluminum facings use alloy grades including 1050, 1060, 3003, and 6061, with thicknesses from 0.1 to 3.0 millimeters. Surface treatments include anodizing, painting, embossing, brushing, and sandblasting, with RAL color options available. The rigid closed-cell XPS core provides thermal conductivity of 0.020 to 0.030 W/m·K, compressive strength from 250 to 800 kPa, and water absorption below 0.3%, with densities between 35 and 60 kg/m³.

These panels deliver structural stability with reduced weight, offering moisture and corrosion resistance alongside fire-retardant properties rated B0-B1. The XPS core maintains performance across temperatures from -60°C to +80°C. Both aluminum and XPS components are recyclable, and panels accommodate CNC (Computer Numerical Control) machining for precise fabrication.

Panel configurations range from 10 to 150 millimeters in total thickness, with widths up to 2600 millimeters and lengths to 12,000 millimeters. Manufacturing employs vacuum compression bonding techniques to prevent delamination and ensure flat, integrated assemblies.

Applications include modular buildings, exterior walls, roofs, and interior partitions in construction; refrigerated trucks, cold storage facilities, and vehicle bodies in transportation; and aerospace, marine, and industrial equipment housings where thermal insulation and lightweight structural performance are required.

Get Custom Aluminum XPS Sandwich Panel Solutions from RaxPanel

RaxPanel is a direct manufacturer based in Hebei, China, specializing in custom composite panel solutions. As a technology company integrating in-house R&D, design, and production, our core aim is to provide customers with high-performance composite materials that are lighter, stronger, and more environmentally friendly.

With over 20 years of experience since our founding in 2002, we have honed our expertise in advanced composite panel manufacturing. This deep knowledge is directly applied to our Aluminum XPS Sandwich Panels, ensuring a superior product characterized by excellent thermal insulation, high compressive strength, and durable, corrosion-resistant aluminum skins. Our modern production facility boasts a daily output of over 1,500 m², guaranteeing both high-volume capacity and consistent, reliable quality for every order.

We serve a global market, providing manufacturing and supply solutions to clients in more than 30 countries. Our dedicated engineering team works closely with customers to develop tailored panel specifications, including thickness, dimensions, aluminum grade, and surface finish, to meet precise project requirements for applications in construction, cold storage, transportation, and industrial design.

To learn more about customized solutions for foam core aluminum panels, please contact us.

Parameter Value / Data Range
XPS FOAM CORE PROPERTIES
Density 35 – 60 kg/m³
Thermal Conductivity 0.020 – 0.030 W/m·K
Compression Resistance 250 – 800 kPa
Tensile Strength 600 – 1200 kPa
Water Absorption < 0.3 %
Dimensional Stability < 1.0 %
Fire Rating B0 – B1
Operating Temperature Range -60°C to +80°C
ALUMINUM SKIN PROPERTIES
Alloy Grades 1050, 1060, 3003, 6061, etc.
Surface Treatment Anodizing, Painting, Embossing, Brushing, Sandblasting, Polishing, etc.
Surface Color RAL color series or custom patterns
Thickness Range 0.1 – 3.0 mm
COMPOSITE PANEL SPECIFICATIONS
Total Panel Thickness 10 – 150 mm
Panel Width ≤ 2600 mm
Panel Length ≤ 12000 mm





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    Frequently Asked Questions

    What are Aluminum XPS Sandwich Panels?

    Aluminum XPS Sandwich Panels are composite building materials consisting of high-strength aluminum sheets bonded to an Extruded Polystyrene (XPS) foam core. Manufactured by RaxPanel, a direct manufacturer with over 20 years of experience, these panels offer a lightweight, sturdy, and customizable solution for a variety of industrial and construction applications.

    What are the key benefits of Aluminum XPS Sandwich Panels?

    The panels offer a combination of advantages from their materials: they are lightweight, sturdy, rustproof, and fire retardant. The aluminum sheets provide strength and corrosion resistance, while the XPS core offers excellent thermal insulation and moisture resistance. This results in a durable, easy-to-work-with, and low-maintenance panel suitable for harsh environments.

    What are the typical applications for these panels?

    Their applications are broad, spanning construction (modular houses, exterior walls), cold chain logistics (refrigerated trucks, cold storage), vehicle manufacturing (RVs, truck bodies), and industrial uses (equipment housings, interior decoration like partition walls and ceilings).

    What specifications are available for panel dimensions and materials?

    Panels are fully customizable. Total thickness typically ranges from 10mm to 150mm. Panel width can be up to 2600mm, and length up to 12000mm. Aluminum sheet thickness options range from 0.1mm to 3.0mm. Available aluminum alloys include grades such as 1050, 1060, 3003, 5005, 5052, 6061, 6063, and 6082. Surface treatments like anodizing, painting, embossing, brushing, sandblasting, and fluorocarbon coating are offered, with colors customizable from the RAL series.

    How does the XPS core enhance insulation and performance?

    The XPS (Extruded Polystyrene) core is a closed-cell rigid foam that is key to the panel's performance. It provides excellent thermal insulation with low thermal conductivity (0.020-0.030 W/m·K), high compressive strength (250-800 kPa), and very low water absorption (less than 0.3%). This ensures the panels are moisture-proof, dimensionally stable, and effective for temperature control in a range from -60°C to +80°C.

    Can the panels be fully customized?

    Yes. As a direct manufacturer specializing in custom solutions, RaxPanel provides 100% customization. You can specify dimensions (thickness, length, width), aluminum alloy, surface finish, and color. The company's high-precision CNC machining service allows for precise cutting, shaping, and drilling to meet exact design requirements, minimizing post-processing work.

    What is the expected lifespan and maintenance required?

    The panels are designed for long-term use, with a typical durability lifespan of 20 to 40 years. The corrosion-resistant aluminum and moisture-proof XPS core make them highly resistant to weathering and chemical corrosion, resulting in minimal maintenance needs.

    How do you ensure a reliable and consistent supply?

    RaxPanel operates a high-capacity production line with in-house control over R&D, design, and manufacturing, achieving a daily output of over 1500 square meters. With over 20 years of experience and a global client base in 30+ countries, the company maintains supply chain stability and consistent quality, suitable for both large projects and inventory needs.

    Do you provide technical documentation and samples?

    Yes. Comprehensive support is offered, including detailed technical data sheets (TDS), performance test reports, and material samples. Documentation covers parameters for the XPS core (density, thermal conductivity) and aluminum skins (alloy grades, strength). Technical support and installation guides are also available to aid design, specification, and regulatory compliance.

    What are your minimum order quantities?

    We offer flexibility to cater to projects of various scales, from large OEM production runs to smaller prototype or workshop projects. While equipped for high-volume manufacturing, we encourage discussing specific requirements to find a reasonable solution that meets your project scope and budget.

    Get A Quick Quotation Today





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