Aluminum PVC Sandwich Panel

The Aluminum Polyvinyl Chloride (PVC) Sandwich Panel combines two outer aluminum sheets with a rigid PVC foam core. The aluminum skins use alloys such as 1050, 3003, or 5052 in thicknesses from 0.1mm, with surfaces treated through anodizing, painting, sandblasting, or embossing in various colors and patterns. The core features closed-cell PVC foam with densities ranging from 40 to 250 kilograms per cubic meter, bonded using high-strength polyurethane-based adhesives through cold pressing or vacuum high-pressure processes to prevent delamination.

The panel delivers lightweight strength with effective thermal insulation due to low thermal conductivity. The closed-cell foam core provides structural stability, high compressive strength, and minimal water absorption. The structure resists moisture, corrosion, chemicals, and UV rays while operating across wide temperature ranges. Panels can be cut, shaped, and machined with Computer Numerical Control (CNC) equipment for complex designs. Additional properties include soundproofing, flame retardancy, and recyclability.

Standard dimensions include total thicknesses from 10 to 120 millimeters, widths up to 2600 millimeters, and lengths up to 12 meters. Applications span building construction for exterior and interior cladding, roofing systems, curtain walls, partitions, cold storage units, and clean rooms. Transportation uses include refrigerated trucks, dry cargo trailers, ambulances, recreational vehicles, caravans, and boat cabins.

Enhance Your Build with RaxPanel Aluminum PVC Sandwich Panel Solutions

As a direct manufacturer in Hebei, China, RaxPanel specializes in custom composite panel solutions. With over 20 years of experience since 2002, we have built a reputation for serving clients in over 30 countries. Our integrated model of in-house R&D, design, and production ensures every Aluminum PVC Sandwich Panel meets the highest standards of quality and performance.

Our expertise translates directly into your product’s advantages. Utilizing high-quality materials and state-of-the-art technology on our advanced production lines, we manufacture panels that are lightweight, high-strength, and easy to install. Each panel offers excellent thermal insulation, soundproofing, fire resistance, and waterproofing, ensuring long-term durability in diverse environments.

With a daily output exceeding 1500 m², we combine scale with precision to deliver consistent quality and reliable supply. We provide comprehensive manufacturing and supply solutions tailored to your project’s specific requirements.

Parameter Category Technical Parameter Value / Specification
General Specifications Product Type Aluminum PVC Sandwich Panel
Panel Structure Two outer aluminum sheets bonded to a rigid PVC foam core
Total Thickness 10 – 120 mm
Panel Width Up to 2600 mm
Panel Length Up to 12 m
Material Specifications Aluminum Skin Alloy Grades 1050, 3003, 5052, and other series (e.g., 1060, 1100, 5083, 6061)
Aluminum Skin Thickness ≥ 0.1 mm
Aluminum Surface Treatment Anodizing, painting (e.g., fluorocarbon), sandblasting, embossing, polishing, etc.
Aluminum Surface Color/Finish RAL colors, solid colors, metallic, wood/stone patterns; customizable
Core Material Closed-cell, rigid Polyvinyl Chloride (PVC) Foam
PVC Foam Core Density 40 – 250 kg/m³
Bonding/Composite Method High-strength adhesive (e.g., polyurethane-based)
Physical & Performance Properties Thermal Conductivity (Core) Low (Typical for PVC foam)
Compressive Strength (Core) High
Water Absorption Very Low (<1%)
Key Characteristics Lightweight, high strength-to-weight ratio, thermal insulation, soundproofing, flame retardant, moisture & corrosion resistant, chemical resistant, UV resistant.
Operating Temperature Range Wide temperature range (e.g., -240°C to +100°C for core)
Manufacturing & Processing Manufacturing Process Adhesive bonding via cold pressing or vacuum high-pressure lamination
Surface Quality Flat, stable, bubble-free, no delamination
Processability Can be cut, shaped, and machined easily; suitable for CNC processing for complex designs.





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    Frequently Asked Questions

    What is an Aluminum PVC Sandwich Panel?

    An Aluminum PVC Sandwich Panel is a composite material consisting of two layers of aluminum sheets bonded to a core made of PVC (polyvinyl chloride) foam. This structure combines the lightweight and corrosion-resistant properties of aluminum with the insulating and weather-resistant characteristics of PVC foam.

    What are the key advantages of Aluminum PVC Sandwich Panels?

    The key advantages include being lightweight, providing excellent thermal insulation, having good weather resistance, and being easy to process. They also offer high strength, waterproofing, flame-retardant properties, and resistance to chemicals.

    Where are Aluminum PVC Sandwich Panels commonly used?

    Common applications include exterior and interior cladding, roofing, and partition walls in buildings; manufacturing of lightweight components for vehicles like vans, RVs, and trailers; marine applications such as boat cabins and bulkheads; and in modular buildings, furniture, and public transportation.

    What materials are used in the aluminum skin and PVC core?

    The aluminum skin can be made from grades such as 1050, 1060, 3003, and 5052, with surface treatments like anodizing, painting, sandblasting, or polishing. The PVC foam core has a density ranging from 40kg/m³ to 250kg/m³, providing properties like high strength and thermal insulation.

    What standard specifications are available for thickness and size?

    Standard specifications include a total thickness range from 10mm to 120mm, aluminum sheet thickness of 0.1mm or more, width from 800mm to 2600mm, and length up to 12 meters. Custom sizes beyond these standards are available through manufacturers like RaxPanel.

    How do Aluminum PVC Sandwich Panels perform in terms of insulation and durability?

    The PVC foam core provides excellent thermal insulation, and the aluminum skin offers corrosion resistance and durability. The panels are weather-resistant, capable of withstanding UV rays and moisture, and have good fire resistance, contributing to a long service life with easy maintenance.

    How does the manufacturing process ensure the quality and durability of the panels?

    RaxPanel manufactures panels using advanced composite technology such as high-pressure vacuum bonding to ensure tight adhesion between the aluminum skins and PVC foam core. High-quality, ISO-certified materials and high-precision CNC machining are employed for consistent quality, resulting in flat, bubble-free panels resistant to delamination, which enhances long-term durability.

    Can Aluminum PVC Sandwich Panels be customized?

    Yes, Aluminum PVC Sandwich Panels can be extensively customized. RaxPanel, a direct manufacturer in Hebei, China specializing in custom composite panel solutions, offers customization including variable thicknesses (10-150mm), widths (up to 2600mm), and lengths (up to 12m). Appearance options include solid colors from the RAL series, wood grain, stone grain, metallic colors, and custom patterns with matte, glossy, or textured finishes. With in-house R&D, design, and production capabilities, and a daily output of over 1500 m², RaxPanel provides full-chain solutions for specific industry applications, backed by 20+ years of experience serving clients in 30+ countries.

    Do you provide technical documentation and support for engineers and architects integrating your panels into designs?

    Yes, RaxPanel provides comprehensive technical specifications, including detailed data on aluminum sheet thicknesses, PVC foam densities, and performance characteristics such as thermal insulation and fire resistance. We collaborate on design requirements to ensure compliance with project standards, leveraging our experience in diverse global applications.

    What are your ordering terms, including minimum order quantities and sample availability?

    RaxPanel offers flexible ordering options with customizable solutions to accommodate various project scales. Samples are available for evaluation to confirm product suitability. Our team works closely with customers to discuss specific requirements, including quantity, delivery, and payment terms, ensuring a straightforward purchasing process.

    Get A Quick Quotation Today





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