Aluminum Honeycomb Panel Supplier | Custom & Standard Sizes

Aluminum Honeycomb Panel

Aluminum Honeycomb Panel features a three-layer sandwich structure combining two aluminum alloy face sheets bonded to an aluminum foam core. The face sheets utilize alloys such as 3003, 5005, or 1100 with thicknesses from 0.1mm to 2.0mm, while the foam core maintains density between 0.2g/cm³ and 0.7g/cm³ with 3-8mm pore diameter.

Standard panels range from 20mm to 100mm thickness, with widths of 1000mm, 1220mm, or 1500mm and lengths up to 5800mm. The lightweight foam core reduces building weight while providing thermal insulation (0.25-0.62 W/m·K thermal conductivity) and exceptional sound absorption rates of 60-90%. The closed-cell aluminum foam delivers Class A fire resistance and energy absorption up to 30 J/cm³.

Face sheets accommodate various surface treatments including brushing, anodizing, and pre-painting with Polyvinylidene Fluoride (PVDF), Fluoroethylene Vinyl Ether (FEVE), or Polyethylene (PE) coatings in metallic, solid, wood grain, and stone patterns. Mechanical properties include compressive strength of 3-17MPa, bending strength of 3-15MPa, and electromagnetic shielding below 200MHz.

Applications span building facades, interior partitions, transportation vehicles, and aerospace components. The panels support standard woodworking tools and Computer Numerical Control (CNC) machining for custom shapes. Edge configurations include open, closed, or embedded aluminum extrusions for specific assembly requirements.

Your Expert Manufacturer for Custom Aluminum Honeycomb Solutions

Introducing our revolutionary Aluminum Honeycomb Panel, brought to you by RaxPanel, a direct manufacturer based in Hebei, China with 20+ years of experience specializing in custom composite panel solutions. Our panels are engineered with an aluminum foam core that delivers an exceptional combination of strength and light weight, featuring a thermal conductivity coefficient as low as 0.03W/m·k for superior insulation.

With a density of just 40kg/m³, our 20mm thick panel weighs only 5.3kg/m², reducing structural load while offering high impact resistance and durability. We serve clients in 30+ countries, supported by in-house R&D and a production capacity of 1500+ m² daily, ensuring precise customization in sizes, colors, and finishes including wood and stone grains.

Committed to customer satisfaction through rigorous quality assurance, we provide reliable, high-performance solutions for applications in:

Building facades
Interior partitions
Cold storage

Parameter Category	Parameter	Value / Specification	Notes / Tolerance
Panel Dimensions	Thickness	20mm – 100mm	Custom sizes available
	Width	1000mm, 1220mm, 1500mm	Custom sizes available
	Length	2440mm, 3200mm, 4880mm, 5800mm	Custom sizes available
Face Skin	Material	Aluminum Alloy 3003, 5005, 1100	Other alloys available
	Thickness	0.1mm – 2.0mm
Core	Material	Aluminum Foam
	Density	0.2g/cm³ – 0.7g/cm³
	Pore Diameter	3mm – 8mm
Surface Treatment	Mechanical	Brushing, Sandblasting, Polishing, Embossing
	Coating Type	PVDF, FEVE, PE
	Other Options	Anodizing
	Color & Finish Options	Mill finish, Metallic, Solid colors, Wood grain, Stone grain	Wide spectrum available
Mechanical Properties	Compressive Strength	3MPa – 17MPa
	Bending Strength	3MPa – 15MPa
	Tensile Strength	2MPa – 7MPa
	Energy Absorption	Up to 30 J/cm³
Physical Properties	Thermal Conductivity	0.25W/m·K – 0.62W/m·K
	Sound Absorption Rate	60% – 90%
	Electromagnetic Shielding	Effective below 200MHz
	Coefficient of Linear Expansion	Low (Dimensional Stability)
Performance & Certifications	Combustion Performance	Class A (Non-combustible)
	Corrosion Resistance	Excellent	Resistant to moisture & chemicals
	Recyclability	Fully Recyclable
	Toxicity	Non-toxic
Configuration & Fabrication	Shape	Flat Panel, Curved Panel	Custom shapes per drawing
	Edge Type	Standard open, Closed, Custom with extrusions
	Fabrication	Can be cut, sawn, planned, milled, CNC machined	Standard wood/aluminum tools

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Frequently Asked Questions

What is the composition of RaxPanel Aluminum Honeycomb Panels?

RaxPanel Aluminum Honeycomb Panels consist of two layers of aluminum alloy sheets bonded to a lightweight foam core. The foam core options include polyurethane (PU) foam or extruded polystyrene (XPS) foam, both known for their thermal insulation and light weight.

What are the key benefits of using Aluminum Honeycomb Panels?

Key benefits include excellent thermal insulation with a heat conductivity coefficient as low as 0.03W/m·k, light weight (e.g., ~5.3kg/m² for a 20mm panel), smooth and flat surfaces, durability due to anti-corrosion aluminum skins, and ease of processing with standard wood or aluminum tools.

What applications are Aluminum Honeycomb Panels suitable for?

These panels are widely used for building facades, interior partition walls, cold rooms, refrigerated truck bodies, curtain walls, spandrel panels, and in industries such as transportation, marine, and aerospace for insulation and decorative purposes.

Can I customize the size and finish of the panels?

Yes, RaxPanel offers extensive customization. Panel thickness (20mm to 100mm+), width (up to 1500mm), and length (up to 5800mm) can be tailored. Finishes include PVDF, PE, or FEVE coatings in solid colors, metallics, wood grains, stone grains, and anodized options.

How durable and long-lasting are these panels?

The aluminum skin sheets are anti-corrosion and protected by high-quality coatings (e.g., PVDF), ensuring long service life. The sandwich structure provides dimensional stability, impact resistance, and performance in varied environmental conditions.

Are the panels easy to install and fabricate?

Yes, they can be easily cut, shaped, and processed using standard woodworking or aluminum tools. Services like CNC cutting, fabrication per drawings, and custom edge profiles (open, closed, or with aluminum extrusions) are available to simplify installation.

What types of foam cores are available and how do they differ?

PU foam and XPS foam cores are offered. Both provide thermal insulation and light weight, with PU foam having good fire resistance and XPS offering high compressive strength and low water absorption. Density typically ranges from 40kg/m³, ensuring structural support and efficiency.

Can RaxPanel support the development of custom panel solutions for our specific OEM applications?

Yes, as a direct manufacturer with over 20 years of experience, RaxPanel specializes in custom composite panel solutions. We offer fabrication and cutting services as per drawing upon request, with panel thickness, width, length, and aluminum skin thickness all available as required. Our in-house R&D and production capabilities allow us to collaborate closely with OEMs to develop tailored solutions that meet precise technical and design requirements.

How does RaxPanel ensure consistent quality and reliable supply for distributors and wholesalers?

RaxPanel maintains strict quality control throughout every production process, ensuring high strength, uniform thickness, and reliable performance in all our panels. With a daily output of over 1500 m² and serving clients in 30+ countries, we guarantee consistent quality and dependable supply. Our products are lightweight, easy to handle and install, and designed for excellent reprocessing performance, making them ideal for inventory and resale.

What technical support and resources does RaxPanel provide for architects and engineers specifying materials?

We provide detailed technical data, including specifications for panel thickness, aluminum alloy types, coating technologies, and performance properties such as thermal insulation, flatness, and durability. Our team offers material selection guidance and access to product data to help ensure compliance with project requirements. As a manufacturer with extensive experience, we support specifiers with the information needed to make informed decisions for building facade, interior partition, and other applications.