Aluminum Foam Core Sandwich Panels Manufacturer

Q: What are the standard thickness options for RaxPanel ACP Foam Core Panels?

Panel thickness options include 20mm, 30mm, 50mm, 75mm, and 100mm, or as required for custom orders.

Q: What types of foam core materials are available?

Our panels use either PU (polyurethane) foam or XPS (extruded polystyrene) foam cores. Both are lightweight and offer excellent thermal insulation properties.

Q: What are the key benefits of using ACP Foam Core Panels?

Key benefits include thermal insulation, light weight, a wide range of color and finish options, a smooth surface, durability due to anti-corrosion aluminum skins, and easy processing with standard wood or aluminum working tools.

Q: What are the typical applications for these panels?

They are mainly used for building façade cladding, interior partition walls, cold room construction, and refrigerated truck bodies.

Q: Can the panels be customized in size and shape?

Yes, panel width, length, and thickness can be customized. We also offer fabrication into flat panels, curved panels, or specific shapes as per customer drawings.

Q: What aluminum alloys and coatings are used?

Aluminum alloys include 1100, 3003, and 5005. Coating technologies feature pre-painted roller coating with types such as PVDF, FEVE, and PE for enhanced durability and finish.

Q: How is the panel’s surface finished and what options exist?

The aluminum skin is pre-painted and available in hundreds of colors, including mill finish, metallic colors, solid colors, wood grains, stone grains, and anodized colors to meet various decorative needs.

Q: How can RaxPanel ensure long-term supply reliability and bulk pricing for our OEM production lines?

As a direct manufacturer with over 20 years of experience, RaxPanel guarantees supply chain stability through in-house R&D and production capabilities, producing 1500+ m² daily. We offer competitive bulk pricing and consistent quality for large-volume orders, serving clients in 30+ countries with reliable logistics and customized panel solutions tailored to OEM specifications, including standard and custom sizes, foam cores, and aluminum alloys.

Q: What support does RaxPanel offer to distributors and wholesalers for inventory and market expansion?

We provide favorable pricing policies, marketing support such as brochures and samples, and reliable logistics to ensure product availability. Our manufacturing flexibility allows for bulk orders with customized sizes and finishes, helping distributors maintain good inventory turnover and meet diverse market demands efficiently.

Q: Can RaxPanel provide fabrication support or custom processing for specialized projects?

As a manufacturer specializing in custom composite panel solutions, we offer fabrication services such as cutting, shaping, and CNC machining based on provided drawings. However, please note that we provide manufacturing and supply only, and do not offer installation services. Our panels are designed for easy processing with standard tools, ensuring flexibility for custom applications in construction, automotive, and decorative projects.

ACP Foam Core Panel

ACP Foam Core Panels combine two aluminum alloy skins with a lightweight foam core through lamination bonding. The aluminum skins utilize 1100, 3003, or 5005 alloys in thicknesses from 0.1mm to 2.0mm, while core materials include polyurethane (PU), extruded polystyrene (XPS), polyethylene terephthalate (PET), and polyvinyl chloride (PVC) foams with densities from 28kg/m³ to 280kg/m³.

Standard dimensions include widths of 1000mm, 1220mm, or 1500mm, lengths up to 5800mm, and thickness ranges from 20mm to 100mm. Surface treatments encompass pre-painted coatings including polyvinylidene fluoride (PVDF), fluoroethylene vinyl ether (FEVE), and polyethylene (PE), plus mechanical finishes like brushing, anodizing, and embossing. Color options range from mill finish to wood grain and stone patterns.

The panels deliver thermal insulation with conductivity as low as 0.03W/m·K for PU and XPS cores, moisture resistance, and electromagnetic shielding up to 90dB. Mechanical properties include compressive strength of 3-17MPa, bending strength of 3-15MPa, and energy absorption of 8-30J/cm³.

Applications span building facades, interior partitions, cold storage facilities, and transportation components. Processing utilizes standard tools including computer numerical control (CNC) machines, with fabrication services available for custom shapes and edge configurations.

ACP Foam Core Panel Manufacturer | Built for Performance

Introducing our revolutionary ACP Foam Core Panel, brought to you by RaxPanel, a direct manufacturer based in Hebei, China with 20+ years of experience specializing in custom composite panel solutions. Our aluminum foam core panel is a high-performance material designed for a wide range of applications, offering an exceptional combination of strength, light weight, and thermal conductivity.

With in-house R&D, design, and production capabilities, we ensure that every panel delivers superior performance, featuring:

A heat conductivity coefficient as low as 0.03W/m·k for excellent insulation
A density around 40kgs/m³ for easy handling and reduced structural weight

Serving clients in 30+ countries with a daily output of 1500+ m², we are committed to quality assurance and customer satisfaction, providing reliable, durable panels with smooth surfaces, diverse color options, and easy processability. Contact us today to learn more about how our ACP Foam Core Panel can benefit your next project.

Parameter Category	Parameter	Value / Specification
Dimensions	Panel Thickness	20mm – 100mm
	Panel Width	1000mm, 1220mm, 1500mm (or as required)
	Panel Length	Up to 5800mm (or as required)
Skin Layer	Aluminum Alloy	1100, 3003, 5005
	Skin Thickness	0.1mm – 2.0mm
	Surface Treatment	Pre-painted (PVDF, FEVE, PE), Anodizing, Mechanical (brushing, sandblasting, polishing, embossing)
	Color & Finish Options	Mill finish, metallic colors, solid colors, wood grain, stone grain
Core Material	Core Type	PU (Polyurethane) Foam, XPS (Extruded Polystyrene) Foam, PET (Polyethylene Terephthalate) Foam, PVC (Polyvinyl Chloride) Foam
	Core Density	28 kg/m³ – 280 kg/m³
	Pore Diameter	3mm – 8mm
Thermal Properties	Thermal Conductivity	~0.03 W/m·K (for PU/XPS)
Mechanical Properties	Compressive Strength	3 MPa – 17 MPa
	Bending Strength	3 MPa – 15 MPa
	Tensile Strength	2 MPa – 7 MPa
	Energy Absorption	8 J/cm³ – 30 J/cm³
Physical Properties	Water Absorption (PU)	< 3%
	Electromagnetic Shielding (below 200MHz)	Up to 90 dB
Fabrication	Panel Shape	Flat, Curved, Custom
	Panel Edge	Standard open edge, closed edge, customized with aluminum extrusions
	Processing	Can be cut, drilled, shaped using standard woodworking or aluminum working tools (saws, blades, CNC)

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Frequently Asked Questions（FAQS）

What are the standard thickness options for RaxPanel ACP Foam Core Panels?

Panel thickness options include 20mm, 30mm, 50mm, 75mm, and 100mm, or as required for custom orders.

What types of foam core materials are available?

Our panels use either PU (polyurethane) foam or XPS (extruded polystyrene) foam cores. Both are lightweight and offer excellent thermal insulation properties.

What are the key benefits of using ACP Foam Core Panels?