FRP Fiberglass Honeycomb Panel Suppliers and Manufacturers

Fiberglass/GRP Honeycomb Panel

The Fiberglass/GRP Honeycomb Panel is consisted of two fiberglass reinforced plastic (FRP or GRP) skins bonded to a polypropylene (PP) honeycomb core. This configuration results in a panel that is lightweight yet maintains high structural strength. The panels are manufactured in a wide range of thicknesses, from 6mm to 500mm, with maximum dimensions reaching lengths of 12,000mm and widths of 3,000mm. The gel-coated FRP surface is available in various colors and textures, including anti-slip finishes.

These panels are designed for applications where a flat, rigid, and lightweight material is required, particularly in the transportation and construction sectors. Common uses include walls, roofs, and floors for truck bodies, trailers, refrigerated containers, mobile houses, and marine vessels. The material exhibits stability across a wide temperature range and is processed using methods that ensure a strong bond between the core and skins.

Key Features:

Lightweight construction with a high strength-to-weight ratio
Resistance to moisture, corrosion, and a wide range of chemicals
High impact resistance and compressive strength
Thermal insulation and sound dampening properties
Durable, easy-to-clean surface that is UV resistant and anti-aging
Recyclable PP honeycomb core contributing to environmental sustainability

Premier Fiberglass/GRP Honeycomb Panel Manufacturer

RaxPanel customizes various specifications of GRP honeycomb panels for customers worldwide. With over 20 years of experience since 2002 and serving clients in 30+ countries, our fiberglass honeycomb panels are lightweight and high-strength, composed of fiberglass reinforced plastic skins and polypropylene honeycomb core.

This composite material offers half the weight of conventional FRP/GRP plywood sandwich panels. Manufactured through automatic glue spraying and high pressure pressing processes, the panels ensure long life, superior bonding, and dimensional stability.

They provide excellent compressive strength, flexural strength, and resistance to weather, UV rays, and chemicals.

Available in custom sizes up to 12m in length and 3.2m in width, with surface treatments like glossy, matte, or anti-slip. The panels are suitable for various applications, including:

Dry cargo truck boxes
RV bodies
Aviation components
Building partitions
Solar backsheets

Our in-house R&D and daily output of 1500+ m² enable us to deliver reliable, customized lightweight solutions for various industries. Contact us with your detailed requirements for tailored panels.

Parameter	Value
Panel Construction
Skin Material	Fiberglass Reinforced Plastic (FRP/GRP)
Core Material	Polypropylene (PP) Honeycomb
Dimensions
Panel Thickness Range	6 mm to 500 mm
Maximum Panel Length	12,000 mm
Maximum Panel Width	3,000 mm
Skin Properties
FRP Skin Thickness Options	1.2 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm
FRP Skin Density	1.4 g/cm³
Tensile Strength (FRP Skin)	124 MPa
Flexural Strength (FRP Skin)	195.8 MPa
Compressive Strength (FRP Skin)	117 MPa
Core Properties
Core Density (PP Honeycomb)	80 kg/m³
Composite Panel Properties
Thermal Conductivity	0.117 – 0.3 Kcal/m²h°C
Weight (20mm panel, 2.0mm skins)	8.4 kg/m²

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GRP XPS Sandwich Panel

Frequently Asked Questions (FAQS)

What are the key advantages of fiberglass/GRP honeycomb panels?

Fiberglass/GRP honeycomb panels offer lightweight properties, high strength, corrosion resistance, weather resistance, UV resistance, waterproofing, heat insulation, impact resistance, and long life. They are dimensionally stable and can withstand various harsh conditions, including marine environments with high salt content.

What are the common applications for these panels?

These panels are used in dry freight truck bodies, trailers, RVs, buildings (exterior walls, roofs, partitions), ships, solar photovoltaic panel housings, sports equipment (e.g., table tennis tables), and outdoor advertising displays due to their lightweight and durable nature.

How is the panel constructed?

The panel consists of two fiberglass reinforced plastic (GRP) skins bonded to a polypropylene (PP) honeycomb core using adhesive or thermal lamination. An optional reinforcement layer of fiberglass felt can be added to enhance bonding and strength.

What specifications are available for thickness and size?

Total thickness ranges from 10mm to 120mm, with width up to 3.2m and length up to 12m. Skin thickness is typically 0.3mm to 5mm, core size is 6mm to 16mm, and honeycomb density is 80kg/m³ to 200kg/m³. Custom dimensions are available from RaxPanel.

What surface treatment options are offered?

Surface treatments include high gloss, matte, embossed, and anti-slip finishes. Colors are available in RAL standards, and gel coat layers can be applied for smoothness, UV resistance, and ease of cleaning. RaxPanel provides customizable surface options.

How do the panels perform in terms of strength?

They exhibit high flexural strength (approximately 9.844 MPa), compression strength (approximately 1.8 MPa), and excellent impact resistance, maintaining structural stability under various conditions.

Can the panels be customized for specific project requirements?

Yes, RaxPanel offers extensive customization for panel thickness, size, skin thickness, colors, surface treatments, and honeycomb core specifications to meet unique requirements across transportation, construction, renewable energy, and other industries.

What is your manufacturing capacity and lead time for bulk orders?

As a direct manufacturer with over 20 years of experience, we have a daily production capacity of over 1500 square meters. Our advanced, fully automated production lines enable us to handle large-scale orders promptly, with tailored packaging and loading solutions to facilitate smooth logistics and timely delivery.

Do you provide machining services to reduce on-site work?

Yes, we offer comprehensive CNC machining services, including cutting, milling, and drilling, to deliver panels in precise shapes and sizes. This ensures high processing accuracy, saves reprocessing time, and greatly reduces production costs, allowing for seamless integration without additional on-site fabrication.