PP Honeycomb Panel

PP Honeycomb Panel combines a polypropylene honeycomb core with face sheets such as Continuous Fiber Reinforced Thermoplastic (CFRT) or other skin materials. The hexagonal cellular structure delivers high strength-to-weight ratios with notable compressive and bending strength while maintaining moisture, corrosion, and chemical resistance. As a thermoplastic product, it remains fully recyclable.

Standard thicknesses range from 6mm to 120mm, with widths up to 2.8 meters and lengths reaching 12 meters. Cell sizes vary between 6mm and 16mm, with core densities of 60-100 kg/m³. Compressive strength reaches 2.6 MPa and shear strength around 0.68 MPa, depending on specifications. The structure provides impact resistance, energy absorption, sound dampening, and low thermal conductivity.

Manufacturing employs adhesive-free lamination, fusing materials under heat and pressure for homogeneous bonding without delamination risks. Ultraviolet resistance incorporates carbon black treatments for weatherability. Surface options include glossy or matte finishes, embossing, and painting for protection and customization.

Applications span transportation (truck bodies, recreational vehicle flooring, marine components), construction, sports equipment, and industrial design. Customization includes tailored dimensions, densities, and finishes, plus Computer Numerical Control (CNC) processing and Complete Knockdown/Semi-Knockdown (CKD/SKD) packages for project integration.

ACP Facing Honeycomb Panel

A composite panel constructed with an Aluminum Composite Panel (ACP) as the surface skin bonded to a structural honeycomb core. This configuration combines the high-quality decorative finish and flatness of an ACP with the enhanced rigidity and light weight of the honeycomb structure.

Fiberglass Honeycomb Panel

A lightweight sandwich panel featuring high-strength fiberglass reinforced plastic (FRP) skins bonded to a polypropylene honeycomb core. This material provides excellent mechanical performance, high impact resistance, and is completely waterproof, making it a durable and corrosion-resistant composite structure.

Double Barrel Wooden Rotary Tumbler Machine

GRP Honeycomb Panel

A lightweight sandwich panel featuring high-strength Glass Reinforced Plastic (GRP) skins bonded to a polypropylene honeycomb core. This material provides excellent mechanical performance, high impact resistance, and is completely waterproof, making it a durable and corrosion-resistant composite structure.

Non-Slip Honeycomb Panel

A specialized honeycomb panel featuring a durable, wear-resistant non-slip coating or textured pattern applied to its surface. While retaining the core properties of being lightweight and high-strength, its defining feature is providing excellent grip and safe, anti-skid performance in all conditions.

Thermoplastic Honeycomb Panel

A fully thermoplastic composite panel constructed with fiber-reinforced thermoplastic skins thermally fused to a thermoplastic honeycomb core. This monolithic, all-thermoplastic structure is lightweight, exceptionally strong, and fully recyclable, enabling advanced processing techniques like thermal welding and thermoforming.

Your Trusted Supplier for Lightweight PP Honeycomb Panels

RaxPanel, a leading manufacturer of PP honeycomb panels with over 20+ years of experience, specializes in the production of high-quality polypropylene honeycomb panels. Founded in 2002 as part of our dedicated focus on custom composite panel solutions, our panels feature a unique sandwich structure with a honeycomb core, offering exceptional lightweight design, chemical resistance, and full recyclability.

Produced at our Hebei, China-based facility with a daily output of 1500+ m², our in-house manufacturing capabilities ensure reliable, high-performance solutions tailored for diverse industries.

Key Features of Our PP Honeycomb Panels:

Lightweight yet strong, with high load-bearing capacity
Excellent impact, water, and chemical resistance
Easy to process—compatible with die-cutting, CNC engraving, sealing, and bending
Eco-friendly and 100% recyclable

Industries Served:

Automotive, transportation, and logistics
Advertising, display, and signage
Construction, flooring, and partition systems
Packaging and reusable container manufacturing

Committed to delivering high-performance, reliable, and sustainable products, we serve clients across 30+ countries with tailored solutions from a trusted direct manufacturer. Need something different? We’ve got you covered—request a quote for customized sizes and specifications.

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Frequently Asked Questions

What are the key properties of RaxPanel PP Honeycomb Panels?

RaxPanel PP Honeycomb Panels are lightweight, with a core density typically between 60–100 kg/m³, and offer high compressive and bending strength. They are waterproof, wear-resistant, recyclable, and cost-effective compared to metal honeycomb panels.

What materials are used in RaxPanel PP Honeycomb Panels?

The panels consist of a CFRT (continuous fiber reinforced thermoplastic) sheet as the skin and a polypropylene (PP) honeycomb core. They are thermally laminated without adhesives, ensuring a strong, durable bond.

What surface treatments are available for RaxPanel PP Honeycomb Panels?

Surface treatments include glossy, matte, embossed, and painted finishes. A protective film can also be applied to enhance scratch resistance and aesthetics.

What sizes and thicknesses can RaxPanel PP Honeycomb Panels be customized to?

Panels can be produced with thicknesses from 6mm to 120mm, widths up to 2.8m, and lengths up to 12m. Custom sizes, colors, and densities are available upon request.

In which industries are RaxPanel PP Honeycomb Panels commonly used?

They are widely used in transportation (e.g., truck bodies, RVs, yachts), construction (e.g., partitions, flooring), sports equipment, solar panels, and packaging due to their lightweight and high-strength properties.

Are RaxPanel PP Honeycomb Panels environmentally friendly?

Yes, the panels are 100% recyclable, free of VOCs and formaldehyde, and contribute to energy savings through reduced weight in transport and applications.

Do RaxPanel PP Honeycomb Panels offer UV and weather resistance?

Yes, with specialized treatments such as carbon black UV-resistant options, the panels exhibit good weather resistance and can perform reliably in outdoor environments.

How can you ensure a stable and reliable supply for large-volume OEM orders?

As a direct manufacturer with over 20 years of experience, we operate a fully automated production line that delivers high output and consistent quality. Our daily capacity exceeds 1500 m², ensuring we can meet large-volume demands without compromise. We offer customized solutions, including tailored sizes, thicknesses, and densities, backed by reliable packaging to guarantee transportation safety. Serving clients in 30+ countries, we prioritize long-term partnerships and supply chain stability for OEMs.

What support and options do you offer for distributors and wholesalers to maximize profitability?

We provide competitive bulk pricing and favorable policies to help distributors achieve high profit margins. Our panels are cost-effective and feature lightweight, high-strength properties that are easy to market across various industries. We support inventory management with high daily output and consistent availability, and we offer marketing materials such as product brochures and samples upon request. Additionally, our reliable logistics ensure timely delivery to keep your inventory turnover optimized.

How do your panels enhance efficiency and durability for construction and fabrication projects?

Our PP honeycomb panels are designed for ease of processing, including CNC cutting, thermoforming, and custom shaping, which reduces project timelines and labor costs. They exhibit high compressive and bending strength, waterproofness, and wear resistance, ensuring longevity in demanding environments like commercial buildings and custom shops. The material is 100% recyclable and resistant to corrosion, making it a durable, sustainable choice that meets safety and quality standards without requiring specialized installation services.

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