Clean room door panels combine a rigid Polyurethane (PUR) or Polyisocyanurate (PIR) foam core with metal cladding — typically stainless steel or pre-painted galvanized steel finished with an antibacterial coating. The closed-cell core delivers effective insulation and moisture resistance while allowing the door leaf to sit flush with the surrounding wall system.
Tongue-and-groove interlocking joints with internal cam-lock mechanisms create airtight seals and thermal bridge-free construction. Standard thicknesses range from 50-200mm, with common door dimensions of 700x1700mm or 800x1800mm. The modular design enables vertical or horizontal installation without on-site cutting.
These panels serve pharmaceutical facilities, food processing plants, laboratories, and biotechnology environments where hygiene and temperature control are critical. The closed-cell foam structure inhibits fungi and bacteria growth while maintaining consistent internal conditions and minimizing energy consumption.
Operational features include manual or automated operation compatibility, self-rising hinges, and sweep-type sill gaskets. Customization options encompass tailored dimensions, RAL color selections, Polyvinylidene Fluoride (PVDF) finishes, viewing windows, and specialized hardware to meet specific project requirements while maintaining compliance with EC/USDA and FDA standards.
Trusted Worldwide Clean Room Door Panel Wholesaler
A cleanroom is only as tight as its doors. RaxPanel manufactures cleanroom door panels engineered to sit perfectly flush with the surrounding wall panels on both sides, preserving the smooth, contamination-controlled enclosure that GMP and ISO 14644 facilities demand.
Every door panel pairs a rigid PUR/PIR core with stainless steel or pre-painted steel cladding, machined to match the exact wall thickness so that no step or recess interrupts the surface. Flush-mounted hardware, concealed hinges, and drop-down sweep gaskets maintain an airtight seal under positive or negative room pressure, preventing unfiltered air exchange when the door is closed. Optional interlocks, automatic operators, and double-glazed viewing windows integrate with access-control and airlock sequencing.
We produce manual and automated cleanroom doors in standard and custom sizes, with PVDF or HDP coatings that resist daily sterilization. Whether you need a single personnel door or a full airlock suite, tell us your pressure cascade, traffic level, and clear opening, and we will engineer the door to fit.
| Categoría de Parámetro | Parámetro | Valor / Especificación |
|---|---|---|
| Aislamiento del Núcleo | Material del Núcleo | Rigid Polyurethane (PUR) / Polyisocyanurate (PIR) Foam |
| Insulation Core Density | 40 – 45 kg/m³ | |
| Conductividad Térmica (valor λ) | 0.020 – 0.024 W/(m·K) | |
| Resistencia al Fuego | B1 / B2 (PIR / PUR) | |
| Resistencia a la Compresión | ≥ 160 kPa | |
| Construcción del panel | Standard Thickness | 50, 75, 100, 120, 150, 200 mm |
| Standard Panel Width | 960, 1000, 1120 mm | |
| Cladding Materials | Stainless Steel, Galvanized Steel, Pre-painted Galvanized Steel | |
| Cladding Thickness | 0.4 – 1.0 mm | |
| Sistema de Junta | Tongue-and-Groove with Cam-Lock | |
| Bonding Strength | > 0.1 MPa | |
| Performance & Certification | Operating Temperature Range | -45°C to +10°C |
| Hygienic Certification | Complies with EC/USDA, FDA standards | |
| Surface Finish Options | Polyester, PVDF, Plastisol, HDP, PVC | |
| Color Options | RAL Chart | |
| Airtightness & Watertightness | High (Hermetic joint design) | |
| Application & Customization | Common Door Sizes (W x H) | 700×1700 mm, 800×1800 mm, 1000×2000 mm (Custom available) |
| Installation | Vertical or Horizontal, Modular | |
| Customization | Tailored dimensions, thicknesses, colors, and special finishes |
ISO 14644 & GMP Clean Room Panel System Guide
Cleanroom sandwich panels are specifically engineered for contamination-controlled environments in pharmaceutical manufacturing, semiconductor fabrication, biotechnology labs, and medical operating suites. Built with anti-static, anti-bacterial coated steel facings or Grade 304 stainless steel bonded to Rockwool or Aluminum Honeycomb cores, these panels comply with ISO 14644-4 Class 1 to Class 9 and EU GMP Annex 1 sterility mandates.
💡 Pro Tip: Flush Joint Aluminum Profiles & VHP Resistance
At RaxPanel, our cleanroom panels feature double-male-female aluminum keels that interlock completely flush with 0mm surface steps. Joints are sealed with medical-grade non-outgassing silicone, eliminating ledges where dust or microbes collect and standing up to daily Vaporized Hydrogen Peroxide (VHP) sterilization.
At RaxPanel, our cleanroom panels feature double-male-female aluminum keels that interlock completely flush with 0mm surface steps. Joints are sealed with medical-grade non-outgassing silicone, eliminating ledges where dust or microbes collect and standing up to daily Vaporized Hydrogen Peroxide (VHP) sterilization.
1. Why Are Anti-Static (ESD) and Anti-Bacterial Coatings Required?
Standard building steel paint attracts airborne dust through static charge. RaxPanel cleanroom coatings maintain surface resistivity of 10⁶ to 10⁹ Ω/sq to prevent Electrostatic Discharge (ESD) damage in microelectronics, while nano-copper/silver ion additives inhibit bacterial growth by > 99.9%.
2. What Core Options Fit Cleanroom Walls vs Walk-On Ceilings?
Cleanroom core selection governs structural deflection under differential air pressure (+50 Pa) and foot-traffic maintenance loads:
3. Cómo las Puertas de Sala Limpia Integradas y los Ventanales de Doble Acristalamiento Mantienen la Presión del Aire
Las puertas de sala limpia de RaxPanel se instalan completamente a ras con los paneles de pared adyacentes en ambos lados. Los ventanales presentan acristalamiento de doble capa de vidrio templado de seguridad, relleno con nitrógeno seco y desecante interno para evitar la formación de niebla por condensación.
4. Inmunidad al Lavado Químico (VHP y 70% IPA)
🧪 Resistencia a Químicos de Esterilización:
- Peróxido de Hidrógeno Vaporizado (VHP): Recubrimientos de pintura HDP/PVDF especiales resisten ciclos de descontaminación con VHP en concentración 35% sin formación de ampollas en la superficie.
- Alcohol y Desinfectantes en Paño: Resistente a la limpieza continua con 70% Alcohol Isopropílico (IPA), hipoclorito de sodio y biocidas de amonio cuaternario.
5. ¿Dónde se Instalan Más Comúnmente los Sistemas de Paneles para Salas Limpias?
💊 Instalaciones Farmacéuticas y Salas de Envasado Estéril
Zonas de procesamiento y envasado aséptico conformes a GMP UE Grados A/B/C/D.
🔬 Fabs de Semiconductores y Optoelectrónica
Fabricación de obleas y laboratorios láser antiestáticos ESD seguros, ISO 5 / Clase 100.
6. Remates de Radio de Aluminio para Uniones de Pared a Piso a 90°
Para cumplir con la saneamiento GMP, todas las esquinas internas de pared a pared y de pared a piso a 90° se equipan con perfiles de cimbra cóncavos de aluminio de inserción (R50 mm), asegurando transiciones de esquinas redondeadas y fáciles de limpiar.
Frequently Asked Questions (FAQS)
1. ¿Qué clasificaciones ISO de sala limpia cumplen los paneles de sala limpia de RaxPanel?
Nuestros sistemas de paneles para sala limpia cumplen las especificaciones de la ISO 14644-4 Clase 1 a Clase 9, así como los estándares de fabricación aséptica del Apéndice 1 GMP UE Grados A, B, C y D.
2. ¿Por qué es obligatorio un sistema de junta a ras en las salas limpias farmacéuticas?
Las juntas a ras eliminan escalones, huecos y cabezas de tornillo expuestos donde pueden alojarse polvo, bacterias o esporas, permitiendo una limpieza exhaustiva y desinfección con biocidas.
3. ¿Qué material de núcleo se recomienda para sistemas de techo transitable en salas limpias?
El núcleo de panel de abeja de aluminio es el recomendado para techos transitables debido a su alta relación rigidez-peso, planicidad estructural y capacidad de soportar al personal de mantenimiento de HVAC.
4. ¿Los recubrimientos de sala limpia de RaxPanel son resistentes al Peróxido de Hidrógeno Vaporizado (VHP)?
Yes. Our specialized PVDF and HDP cleanroom steel coatings withstand continuous 35% VHP vapor decontamination cycles without paint peeling or discoloration.
5. How do anti-static ESD cleanroom panels work?
ESD coatings maintain a surface resistivity of 10⁶ to 10⁹ Ω/sq, safely bleeding off static charges to ground and preventing micro-particle static attraction.
6. Are cleanroom doors and windows pre-engineered to fit the panel thickness?
Yes. RaxPanel cleanroom doors and double-glazed nitrogen-filled windows are manufactured to match the exact panel thickness (50mm / 75mm / 100mm) for double-sided flush installation.
7. What aluminum profile accessories are supplied with cleanroom panel packages?
Packages include aluminum floor channels, internal concave corner covings, external 3-way corner caps, ceiling suspension T-bars, and medical silicone sealants.
Sandwich Panel Manufacturer
Custom Core & Skin • Tailored Dimensions