Clean room wall panels combine polyurethane (PU) or polyisocyanurate (PIR) insulation cores with corrosion-resistant stainless steel or pre-painted galvanized steel cladding. The CFC-free foam cores deliver high thermal resistance while meeting international hygiene standards including EC and USDA requirements for food-safe environments. Panel construction resists moisture, chemicals, and bacterial growth for controlled environments demanding strict cleanliness.
Tongue and groove edge joints interlock seamlessly with adjacent panels, supplemented by integrated cam-lock mechanisms that create airtight seals. This design eliminates thermal bridging and prevents air infiltration, maintaining consistent temperatures while maximizing energy efficiency. The high-density foam core (40-45 kg/m³) provides compressive strength and impact resistance with low thermal conductivity.
The modular cam-lock system enables rapid installation without on-site cutting, supporting both vertical and horizontal orientations as well as direct mounting of process equipment. Thicknesses, surface profiles, and RAL colors are configurable to match the room classification.
Applications include pharmaceutical facilities, food processing plants, laboratories, and electronics manufacturing clean rooms where stringent temperature control and hygiene are essential for environmental protection and product preservation.
Global Supplier of Custom Clean Room Wall Panels
In a cleanroom, the wall system is the first line of defense against contamination. RaxPanel manufactures wall panels that help pharmaceutical, biotechnology, and electronics facilities meet ISO 14644 and GMP particle limits without sacrificing speed of assembly.
The defining feature of our cleanroom wall panels is the fully flush surface. Double-male-female aluminum profiles interlock with zero step between adjacent panels, leaving no ledges, gaps, or exposed fasteners where dust and microbes can collect. Smooth, non-porous steel or stainless steel faces — finished with anti-bacterial and optional anti-static (ESD) coatings — shed no particles and withstand repeated wipe-down with biocides and vaporized hydrogen peroxide.
We build wall systems for every classification, from general ISO 8 utility rooms to ISO 5 sterile filling suites and semiconductor fabs. Radius corner covings, flush-mount door and window frames, and concealed gasketing complete an enclosure that is straightforward to validate and to clean. Share your room classification, dimensions, and surface specification, and we will configure a wall system to suit it.
| Categoría de Parámetro | Parámetro | Valor / Especificación |
|---|---|---|
| Core Specifications | Material del Núcleo | Polyurethane (PU) or Polyisocyanurate (PIR) |
| Insulation Core Density | 40-45 kg/m³ | |
| Standard Panel Thickness | 50mm, 75mm, 100mm, 120mm, 150mm, 200mm | |
| Standard Panel Width | 960mm, 1000mm, 1120mm | |
| Cladding Material | Pre-painted galvanized steel, Stainless steel (AISI 304/316) | |
| Surface Finish Options | Flat, Ribbed, Corrugated | |
| Color Options | Customizable per RAL chart | |
| Performance | Conductividad Térmica (λ) | ≤ 0.024 W/mK |
| Resistencia a la Compresión | ≥ 160 kPa | |
| Fire Resistance Rating | B1 (PIR), B2 (PU) | |
| Operational Temperature Range | -45°C to +10°C | |
| Hygiene Standards | EC, USDA, FDA compliant | |
| Construction & Joints | Sistema de Junta | Tongue and Groove |
| Fastening System | Integrated Cam-lock | |
| Sealing Performance | Airtight, minimizes thermal bridging | |
| Moisture & Chemical Resistance | Resistant to moisture and a wide range of chemicals | |
| Bacterial Growth Inhibition | Yes | |
| Installation & Customization | Installation Orientation | Vertical or Horizontal |
| Installation System | Modular, cam-lock for rapid assembly | |
| Load-bearing Capacity | Suitable for mounting equipment | |
| Custom Sizing Available | Yes, length up to 18m | |
| Custom Thickness Available | Yes |
ISO 14644 & GMP Clean Room Panel System Guide
Cleanroom sandwich panels are specifically engineered for contamination-controlled environments in pharmaceutical manufacturing, semiconductor fabrication, biotechnology labs, and medical operating suites. Built with anti-static, anti-bacterial coated steel facings or Grade 304 stainless steel bonded to Rockwool or Aluminum Honeycomb cores, these panels comply with ISO 14644-4 Class 1 to Class 9 and EU GMP Annex 1 sterility mandates.
💡 Pro Tip: Flush Joint Aluminum Profiles & VHP Resistance
At RaxPanel, our cleanroom panels feature double-male-female aluminum keels that interlock completely flush with 0mm surface steps. Joints are sealed with medical-grade non-outgassing silicone, eliminating ledges where dust or microbes collect and standing up to daily Vaporized Hydrogen Peroxide (VHP) sterilization.
At RaxPanel, our cleanroom panels feature double-male-female aluminum keels that interlock completely flush with 0mm surface steps. Joints are sealed with medical-grade non-outgassing silicone, eliminating ledges where dust or microbes collect and standing up to daily Vaporized Hydrogen Peroxide (VHP) sterilization.
1. Why Are Anti-Static (ESD) and Anti-Bacterial Coatings Required?
Standard building steel paint attracts airborne dust through static charge. RaxPanel cleanroom coatings maintain surface resistivity of 10⁶ to 10⁹ Ω/sq to prevent Electrostatic Discharge (ESD) damage in microelectronics, while nano-copper/silver ion additives inhibit bacterial growth by > 99.9%.
2. What Core Options Fit Cleanroom Walls vs Walk-On Ceilings?
Cleanroom core selection governs structural deflection under differential air pressure (+50 Pa) and foot-traffic maintenance loads:
3. Cómo las Puertas de Sala Limpia Integradas y los Ventanales de Doble Acristalamiento Mantienen la Presión del Aire
Las puertas de sala limpia de RaxPanel se instalan completamente a ras con los paneles de pared adyacentes en ambos lados. Los ventanales presentan acristalamiento de doble capa de vidrio templado de seguridad, relleno con nitrógeno seco y desecante interno para evitar la formación de niebla por condensación.
4. Inmunidad al Lavado Químico (VHP y 70% IPA)
🧪 Resistencia a Químicos de Esterilización:
- Peróxido de Hidrógeno Vaporizado (VHP): Recubrimientos de pintura HDP/PVDF especiales resisten ciclos de descontaminación con VHP en concentración 35% sin formación de ampollas en la superficie.
- Alcohol y Desinfectantes en Paño: Resistente a la limpieza continua con 70% Alcohol Isopropílico (IPA), hipoclorito de sodio y biocidas de amonio cuaternario.
5. ¿Dónde se Instalan Más Comúnmente los Sistemas de Paneles para Salas Limpias?
💊 Instalaciones Farmacéuticas y Salas de Envasado Estéril
Zonas de procesamiento y envasado aséptico conformes a GMP UE Grados A/B/C/D.
🔬 Fabs de Semiconductores y Optoelectrónica
Fabricación de obleas y laboratorios láser antiestáticos ESD seguros, ISO 5 / Clase 100.
6. Remates de Radio de Aluminio para Uniones de Pared a Piso a 90°
Para cumplir con la saneamiento GMP, todas las esquinas internas de pared a pared y de pared a piso a 90° se equipan con perfiles de cimbra cóncavos de aluminio de inserción (R50 mm), asegurando transiciones de esquinas redondeadas y fáciles de limpiar.
Frequently Asked Questions (FAQS)
1. ¿Qué clasificaciones ISO de sala limpia cumplen los paneles de sala limpia de RaxPanel?
Nuestros sistemas de paneles para sala limpia cumplen las especificaciones de la ISO 14644-4 Clase 1 a Clase 9, así como los estándares de fabricación aséptica del Apéndice 1 GMP UE Grados A, B, C y D.
2. ¿Por qué es obligatorio un sistema de junta a ras en las salas limpias farmacéuticas?
Las juntas a ras eliminan escalones, huecos y cabezas de tornillo expuestos donde pueden alojarse polvo, bacterias o esporas, permitiendo una limpieza exhaustiva y desinfección con biocidas.
3. ¿Qué material de núcleo se recomienda para sistemas de techo transitable en salas limpias?
El núcleo de panel de abeja de aluminio es el recomendado para techos transitables debido a su alta relación rigidez-peso, planicidad estructural y capacidad de soportar al personal de mantenimiento de HVAC.
4. ¿Los recubrimientos de sala limpia de RaxPanel son resistentes al Peróxido de Hidrógeno Vaporizado (VHP)?
Yes. Our specialized PVDF and HDP cleanroom steel coatings withstand continuous 35% VHP vapor decontamination cycles without paint peeling or discoloration.
5. How do anti-static ESD cleanroom panels work?
ESD coatings maintain a surface resistivity of 10⁶ to 10⁹ Ω/sq, safely bleeding off static charges to ground and preventing micro-particle static attraction.
6. Are cleanroom doors and windows pre-engineered to fit the panel thickness?
Yes. RaxPanel cleanroom doors and double-glazed nitrogen-filled windows are manufactured to match the exact panel thickness (50mm / 75mm / 100mm) for double-sided flush installation.
7. What aluminum profile accessories are supplied with cleanroom panel packages?
Packages include aluminum floor channels, internal concave corner covings, external 3-way corner caps, ceiling suspension T-bars, and medical silicone sealants.
Sandwich Panel Manufacturer
Custom Core & Skin • Tailored Dimensions