PVC Foam Sandwich Panels - FRP, Aluminum, CFRT Skin Options

PVC Foam Sandwich Panel

PVC Foam Sandwich Panel is a composite material constructed with a polyvinyl chloride foam core laminated between rigid facing materials, designed to provide structural performance and functional properties in a lightweight format. The core material consists of closed-cell PVC foam, which contributes to the panel’s low density and consistent cellular structure. External skins include materials such as fiberglass, aluminum, or finished wood, bonded using industrial adhesives to form a unified, durable structure.

The panel offers strength relative to weight, ease of processing, and suitability for various environments. The closed-cell foam provides resistance to moisture and chemicals, while the composite build supports structural rigidity and impact resistance. Mechanical properties include compressive strength and dimensional stability, with the foam core maintaining integrity across different temperatures.

Application scenarios span building decoration, interior partitions, exhibition stands, wall paneling, and lightweight furniture. The material is employed in transportation for truck bodies, trailers, and recreational vehicles, where its insulation properties and weight efficiency prove beneficial.

Customization options include panel thickness, skin material, surface finish, and color choices. Standard thickness options include 16mm, 20mm, and 25mm, with widths up to 1200mm. Custom dimensions can reach 12 meters in length and 3.2 meters in width, accommodating diverse project requirements.

Leading Manufacturer of Custom Composite Panel Solutions

RaxPanel is a professional high-end composite panel manufacturer in Hebei, China. With over 20 years of experience since our founding in 2002, we specialize in custom composite panel solutions, integrating in-house R&D, design, and production. Our advanced manufacturing techniques and high-quality raw materials ensure that every PVC Foam Sandwich Panel we produce delivers reliable, high-performance solutions tailored to modern American industries.

Our PVC Foam Sandwich Panels feature a closed-cell foam core with a density range of 35–50 kg/m³, offering superior thermal insulation, moisture resistance, and structural strength. These panels are lightweight yet durable, making them ideal for a wide range of applications including:

Construction
Transportation
Cold storage
Custom applications

With a daily output of 1500+ m² and a focus on precision and sustainability, we serve clients in 30+ countries, providing manufacturing and supply-only services without installation.

For expert consultation and support tailored to your specific needs, contact RaxPanel today.

Parameter Category	Parameter	Value
Core Material	Material	PVC (Polyvinyl Chloride) Foam
	Structure	Closed-cell
Skin Materials	Options	Fiberglass, Aluminum, Finished Wood
Composite Method	Bonding	Industrial Adhesives
Dimensions	Standard Thickness	16mm, 20mm, 25mm
	Standard Width	Up to 1200mm
	Max. Length	12m
	Max. Width	3.2m
Performance	Compressive Strength	Notable (Structural & Semi-structural Applications)
	Dimensional Stability	Stable across a range of temperatures
	Moisture Resistance	Inherent resistance
	Chemical Resistance	Resistant to many chemicals
Key Properties	Weight	Lightweight
	Strength-to-Weight Ratio	High
	Ease of Processing	High
	Insulation Properties	Beneficial (Thermal)
Sustainability	Recyclability	PVC foam is recyclable
Customization	Thickness	Custom options available
	Skin Material	Custom options available
	Surface Finish	Custom options available
	Color	Custom options available
	Embedded Reinforcements	Aluminum or wood profiles for enhanced structural performance
	Functional Treatments	Anti-UV, Flame-retardant coatings available
Applications	Primary Sectors	Building Decoration, Interior Partitions, Exhibition Stands, Wall Paneling, Lightweight Furniture, Transportation (Truck Bodies, Trailers, Recreational Vehicles)

Related Products

PET Foam Sandwich Panel

PMI Foam Sandwich Panel

PU Foam Sandwich Panel

PVC Foam Sandwich Panel

XPS Foam Sandwich Panel

ACP Foam Core Panel

Frequently Asked Questions (FAQS)

What is a PVC foam sandwich panel?

A PVC foam sandwich panel is a composite material consisting of two skin layers (such as fiberglass, CFRT, aluminum, or plywood) bonded to a rigid, closed-cell PVC foam core using high-quality adhesives. This three-layer structure provides high strength, lightweight properties, and excellent performance for various applications.

What are the key benefits of using PVC foam sandwich panels?

These panels offer high strength-to-weight ratio, waterproof and moisture-proof characteristics due to their closed-cell structure, excellent thermal and sound insulation, corrosion resistance, and flame retardant properties. They are easy to cut, drill, and customize for various manufacturing needs.

In which industries are PVC foam sandwich panels commonly used?

These panels are widely used in RVs, trucks (refrigerated and dry cargo), buildings (walls, partitions, ceilings, roofs), furniture, marine applications (yachts and boats), public transportation (buses and subways), and industrial equipment enclosures.

What are the standard dimensions and specifications available?

Standard specifications include widths up to 3.2 meters, thickness ranging from 10 to 150 mm, and lengths up to 12 meters. Core density can be customized from 40 to 250 kg/m³, with skin options like FRP, CFRT, aluminum, or plywood, and core colors including white, black, green, and yellow.

How do PVC foam sandwich panels compare to other foam core materials?

Compared to XPS, PET, and PU foam cores, PVC foam offers superior mechanical strength, excellent moisture resistance, good thermal insulation, and balanced overall performance. It is more durable and suitable for applications requiring both lightweight properties and structural integrity.

Can panels be customized for specific project requirements?

Yes, RaxPanel offers extensive customization including panel density, thickness, dimensions, skin materials, core colors, and surface finishes (glossy, matte, embossed). Additional processing services like cutting, drilling, and milling are available to meet precise design specifications and ensure seamless integration into your manufacturing processes.

What is your production capacity and lead time?

With over 20 years of experience, RaxPanel maintains a daily output of 1500+ m². We utilize high-pressure vacuum composite technology and one-piece molding for efficient production, ensuring stable quality and timely delivery. Our manufacturing process handles large volume orders while maintaining consistency and meeting deadlines for global clients.

How do you support partners with technical data and samples?

RaxPanel provides detailed technical documentation, including data sheets and performance test reports, upon request. We offer material samples for evaluation to help engineers, architects, and designers verify specifications. Our team is available for consultations to ensure panels meet your project requirements and compliance standards.

What quality control measures ensure product durability?

RaxPanel implements strict quality control throughout production. We use one-piece molding composite technology to ensure flat, smooth surfaces. The skin and core materials are closely bonded to prevent delamination, and the closed-cell structure resists dampness and mold, ensuring long-term durability and reliable performance in various environmental conditions.